Qualimed’s Production Process:
Excellence at Every Stage

 

Qualimed closely oversees the production process, from polymerization to quality control, packaging, sales, and product shipment. Our primary goal is the implementation of the most advanced technologies for continuous improvement of products, activities, and services.

We pay special attention to details, infuse creativity into design, and dedicate maximum effort to production and quality control. Choose Qualimed’s distinctive quality at every stage of the production process.

Cast Molding Production Process

The manufacturing process is cast molding. A first polymeric film is deposited in the concave part of the mold onto which the color is printed.

Then, a second polymeric film is deposited, and subsequently the convex part is overlaid onto the concave part to obtain the desired lens. Subsequently, the lens is hydrated.

This production technique allows us to obtain daily, monthly, and quarterly replacement contact lenses in a “Sandwich” format, ensuring excellent reproducibility for both spherical and toric lenses.

Optimized Production Process

  • Deposition of a first polymeric film into the concave part of the mold
  • Pad printing of the color
  • Deposition of a second polymeric film to cover the color
  • Coupling of the molds
  • Polymerization
  • Separation of the semi-finished polymers in dry state
  • Preparation of saline solution
  • Swelling process of the semi-finished polymers in saline solution
  • Dimensional, diopter power, and base curve control
  • Lens quality inspection
  • Insertion into the blister pack
  • Blister sealing
  • Sterilization
  • Labeling and Packaging

 

Choose our optimized production process to ensure quality and precision at every stage of the production cycle.

Features of Our Colored Contact Lenses

    Qualimed stands out for excellence in the production of colored contact lenses using the sandwich polymerization system, offering a wide range of color options suitable for diverse wearer needs. Design conception and color selection are aimed at achieving a natural and realistic variation in iris pigmentation color.

    We specialize in producing colored contact lenses with diopter powers to address visual problems such as myopia, hypermetropia, and astigmatism. Explore our extensive range of high-quality colored contact lenses, designed to meet various customer needs.

    Join the world of Qualimed and enhance your visual experience.